Latest News : Our manufacturing unit that spans across 6000 sq. ft is installed with the latest machineries and equipments from AMADA, Our CNC Turret Punch Press and CNC Press Break machines aids high productivity

 

Infrastructure

Our manufacturing unit that spans across 6000 sq. ft is installed with the latest machineries and equipments from AMADA, Our CNC Turret Punch Press and CNC Press Break machines aids high productivity, this is an oil-free type and is quite effective in reducing cost and electric power consumption. Also the newly mechanized Air Jet Vacuum prevents dregs from floating up, and the Fine Contour Milling enables high quality finishing and machining in free shapes.

Our machineries use special servo-hydraulic hybrid concept to drive the HD-NT series of press brakes in order to guarantee high-precision bending results at all times. Additional advantages are reduced hydraulic oil requirements, longer periods between oil changes and reduced heating of the oil. This guarantees a uniform bending quality which is no longer influenced by fluctuations of oil temperature.

Other than this we have spot welding machines, pillar drilling machines, bandsaw machines, fly press, powder coating machines, welding machines as well as tools and spares that help us delivering best everytime.
 

CNC TURRET PUNCH PRESS

Make Amada Germany
Type of machine  Punching
Press Capacity 30 Toned Max
Sheet Size 1270 mm x 3650 mm
Max Material Thickness 6 MM
Number of Stations Max 58
Max Sheet Weight 220 kgs
Max Traverse 1270 mm x 1828 mm
Turret Speed 30 RPM (Bi-Directional)
Speed 300 SPM
Max Hit Rate 200 HPM (25.4 mm Increment
Movement)
Max Feed Speed 50.8 mm/min
 

NCC PRESS BRAKE

Make Amada GMBH Germany
Type of Machine Bending
Model FBD 1025F
Weight 6.35 tons
Capacity 100 tons
Bending length 2500 mm
Voltage 3p x 380v 50Hz
Power 8.6 KVA
 

Co2 WELDING MACHINE

Make Renuka make
Type of Machine Co2 welding
Model 250A
Capacity 1.2 to 8mm Thick sheet
 

SPOT WELDING MACHINE

Make Vulcon make
Type of Machine Spot  welding
Model VS-10
Capacity 1.2 to 3mm Thick sheet
 

PILLAR DRILLING MACHINE

Make Varsha make
Type of Machine Drilling Machine
Model Varsha-25
Capacity 25mm
 

BANDSAW MACHINE

Make Om sai
Type of Machine Bendsaw Machine
Capacity 250mm
 

FLY PRESS

Make Union
Type of Machine FLY PRESS
Model 8 No
Capacity 1Ton.
 

7-TANK PRETREATEMENT PROCESS

Make DFL
Type Tank
QTY. 7 Nos
Size 8” L X 4” W X 4” D
Capacity 4000 Lt.
 

POWDER COATING BOOTH

Make DFL
Type  Powder Coating Booth
H.P. 3 hp
Size 7” L X 4” W X 7.5” h
 

BATCH TYPE OVEN

Make KGN System
Type  LPG Gas Fire
Size 8.5” L X 6.5” W X 8” h
Capacity 1000 Sq. ft. Area

 



Manufacturing Process

Raw material

These are usually plain sheets from which panels are manufactured.

Punching

Required patterns are cut from the sheets using automatic programmed CAD devices

Bending

Proper and flawless bends are given to the panels as per the requirements

Fabrication & Assembly of the panels

The panels undergo Co2 Welding

Inspection


The panels are inspected for any minute flaw or errors.

Finishing

Final finishing is done in this stage

7 treatment tank

Oil and grease are removed using proper solvents and chemicals

Powder coating

the panels are powder coated to give them strength and long life

Final assembly and dispatch

Finally, the products are assembled and sispatched.